BIW Welding Automation
Body-in-White welding is the heartbeat of automotive manufacturing. Torque Robotics delivers complete BIW robotic welding solutions — spot welding, MIG/MAG welding, laser welding and sealing — engineered to meet the exacting weld standards of India's and the world's major OEMs. Our simulation-first approach eliminates weld quality surprises and compresses line commissioning timelines dramatically.
We have deep hands-on experience with Maruti Suzuki, Tata Motors, Honda Cars India, Hyundai Motors India, Renault-Nissan, Ford and General Motors welding standards — from weld gun selection and force calibration through spatter control, nugget size validation and final PFMEA sign-off.
Non-BIW & Assembly Automation
Beyond the body shop, Torque Robotics delivers precision automation for general assembly, powertrain, chassis and component manufacturing. Our Non-BIW solutions span material handling, press tending, machine loading and sub-assembly — all engineered for repeatability, uptime and ease of changeover.
We work with vision-guided robots for part picking and inspection, collaborative robot (cobot) integrations for operator-assist stations, and fully automated cells for high-volume component production environments where throughput and quality cannot be compromised.
Virtual Commissioning
Our simulation practice is one of the largest and most experienced in India. We use Process Simulate, DELMIA V5, Roboguide, Robostudio and Tecnomatix Plant Simulation to build fully digital twins of production lines — validating every robot motion, fixture interference, cycle time and ergonomic condition before physical work begins.
This digital-first approach allows our clients to make engineering decisions confidently, reduce costly design changes during commissioning and compress overall project timelines. Our OLP (Offline Programming) outputs are ready-to-load robot programs that save weeks of onsite teach-time.
Controls and Deployment
We implement robust control architectures using industry‑standard controllers and safety PLCs. Our scope includes: control logic development; HMI screens and operator workflows; interlocks and safety integration; and diagnostics for rapid fault isolation. All control code is versioned and delivered with clear documentation.
We follow safety standards and local regulations, perform FAT and SAT where applicable, and provide traceable test reports and sign‑off documentation. Request a free site assessment and manday estimate to get a tailored deployment plan and transparent pricing.
